OIL GAS REFINERY MAINTENANCE PROJECT MANAGEMENT

OIL GAS REFINERY MAINTENANCE PROJECT MANAGEMENT

Looking at why effective maintenance is essential to refinery operations, allocation of maintenance responsibilities and activities, establishing strategies and key measures, defining personnel involvement, standardisation of maintenance activities, developing a maintenance master plan with a view to achieving zero failure

Who Should Attend?

Petrochemical engineers, Human Resources Managers, General Managers, JOA Operatives. Health and Safety Managers

Outline :

• Why effective maintenance is essential to refinery operations
• Pillars of TPM implementation
• Basic philosophies and concepts of refinery maintenance
• Goals and objectives of maintenance activities
• Maintenance breakdown, planned, predictive and corrective
• Necessary skills required for effective planned maintenance
• Steps of planned maintenance introduction
• Implementing the Refinery Planned Maintenance System
• Understanding Safe Systems of Work
• Defining personnel involvement
• Maintaining the Refinery Planned Maintenance activities
• Predictive Maintenance
• Activities to achieve zero failure
• Post Morten analysis
• The failure curve
• From reactive to predictive maintenance
• Predictive (diagnostic) maintenance techniques (CBM)
• Selecting appropriate methods of diagnosis
• Organising to implement Planned Maintenance To include various practical activities

OIL & GAS SURFACE PRODUCTION OPERATIONS and FACILITY

OIL & GAS SURFACE PRODUCTION OPERATIONS and FACILITY

Why Should You Attend?

This practical approach course is designed to provide a comprehensive understanding of Surface Production Facility, Process, Operation and Maintenance. It will be presented in order to fulfill the needs of All technical and non-technical (field and headquartered) personnel of Oil & Gas Company who involves in or concern with onshore or offshore Oil & Gas Surface Production Facility, Process, Operation and Maintenance.

Who Will You Meet?

All technical and non-technical (field and headquartered) personnel of Oil & Gas Company who involves in or concern with onshore or offshore Oil & Gas Surface Production Facility, Process, Operation and Maintenance.

What Will You Get After Completing This Course?
After completion, participants will understand why oil & gas must be processed in near well surface production facility, how the process is carried out, what equipment and components are needed, how each equipment works, and what are the goals to be achieved in each stage, in both technical and economical point of views. Participants will better classify requirements for each separation process and specification of vessels, columns, piping, valves, pump, compressor and related devices used in surface operations and improve knowledge on safety, inspection, maintenance and troubleshooting of the whole system.

What Will You Learn from This Course?

In this tailor made course participants will learn from and discuss with professional instructor the following subjects:

1. Surface Production Processing and Flow Diagram

• Tubing, wellhead and the pressure regulating devices
• Header, manifolds and slug catcher installation
• Oil processing scheme and crude to sales
• Gas processing scheme and export gas to sales
• Sand & produced water handling, treatment and dispos

2. Production Separators, Flowlines, Heater-Treater and Storage Tanks

• High, Medium and Low pressure production separators operations
• Flowlines, gathering lines, trunk lines and the safety control valves
• Crude dehydration and stabilization processes and operations
• Oil heater-treater (fired, chemical and electrostatic) and the safety control system
• Gun barrel / wash tank and degasser operations
• Storage tanks, crude pumps, crude measurement and BS&W monitoring
• Crude transportation through pipeline system

3. Gas Gathering & Compression

• Gas gathering and control of flow & pressure
• Gas conditioning prior to compression
• Natural gas liquid recovery and fractionation
• Gas compression and the compressor control system
• Gas measurement and composition monitoring
• Gas pipeline to sales and the safety control valves

4. Gas Processing and Sour Gas Treating

• Gas separation process and operations
• Heavy hydrocarbon removal to satisfy dew-point requirement
• Sour gas treatment and H2S & CO2 removal processes
• Amine sweetening plant Operations and Maintenance
• Gas dehydration process to satisfy water content requirement
• Glycol contactor Operations and Maintenance
• Hazards and safety in gas handling operations

5.    Gas Pipeline Problems and Troubleshooting

• Pipeline Leakage and short remaining service life
• Pipeline cracking due to material defects and imperfections
• Pipeline failure caused by internal corrosion and MIC
• Coating and wrapping damage due to external attack by soil and water
• Severe external corrosion due to failure of cathodic protection
• Gas transmission operation problems due to multiphase flow
• Pipeline plugging caused by scale and deposits
• Recommended practice for pipeline inspection and monitoring
• Recommended practice for pipeline cleaning and pigging

OIL AND GAS SURFACE PRODUCTION OPERATION FACILITIES AND MAINTENANCE

OIL AND GAS SURFACE PRODUCTION OPERATION FACILITIES AND MAINTENANCE

OBJECTIVES :

After participate in this course, the participants will be able and capable to :

• Understand the basic concept of oil and gas handling processes and facilities, and how to operate this technology and equipment performance maintenance in field application.
• Diagnostic of oil and gas reservoir performance under actual drive mechanism and future performance with current handling processes.
• Analyze the production potential of reservoir under with actual handling system processes and to plan the better development processes according to reservoir capacity.
• Understand the fundamentals of microscopic and macroscopic aspects and phenomena of oil and gas handling processes.

AUDIENCE:

No specified  (Operator/Sr. Operator/Engineer or Non Engineer)

COURSE OUT-LINE:

Oil Handling and Processing Facilities and Maintenance
Oil Well Surface Production Equipment and Operation

• Oil Well Equipment
• Oil Well Production Operation
• Well Automatic Safety Device

Oil Gathering System. Manifold and Flowline

• Oil Gathering System
• Maniflod System
• Flowline Sizing and Design

Crude Oil and Gas Separation

• Separator and Principle of Separation
• Design of Separator
• Oil Dehydration

Principles of Measurement

• Introduction to Measurement
• Crude Oil Measurement
• Gas Measurement

Well Test

• Introduction
• Responsibility for Test
• Preparation for Test
• Types of Well Test
• Equipment and Procedures
• Accuracy of Fluid Measurement
• Problem in Testing
• Type of Test

Gas Handling and Processing Facilities and Maintenance
Introduction to Gas Handling and Facilities

Gas Properties

• Ideal gas
• Real Gas
• Gas Formation Volume Factor
• Gas Compressibility
• Gas-Water System
• Gas-Condensate System

Gas Reservioir Performance

• Reservoir Gas Flow
• Gas Reserves
• Well Completion Effect
• Tight Gas Well
• Gas Well Testing

Gas Piping System

• Basic  Flow Equation
• Flow in Wells and Flow in Pipelines
• Effect of Liquids
• Use of Pressure Traverse Curve
• Liquid Removal from Gas Wells

Gas Compression

• Type of Compressors
• Compressor Design
• Centrifugal Compressor

Total System Analysis

• Tubing and Flow Line Effect
• Separator Pressure Effect
• Compressor Selection

Flow Measuring

• Orifice Metering
• Metering System Design
• Other Metering Methods

Gas Condensate Reservoir

• Well Testing and Sampling
• Gas Cycling

Field Operation Problems

• Pressure Cumulative Production Plot
• Hydrate Formation
• Sour Gas Production
• Corrosion Control With Inhibitors
• Sulfur Deposition

Gas Processing

• Field treatment of Natural Gas
• Gas Plant Operation
• Gas Dehydration
• Gas Sweetening